TPE automotive floor mat production line is widely used in the large-scale manufacturing of high-end automotive floor mats to meet the market's high standard demand for safety, durability and fit with environmental protection and non-toxicity, efficient production, high-precision molding and customizability.
This type of production line uses thermoplastic elastomer (TPE) material, combined with advanced extrusion or injection molding processes, to achieve integrated production from raw materials to finished products. Compared with traditional PVC or leather floor mat equipment, it has significant advantages in terms of environmental friendliness, automation and product quality.
>Environmentally friendly, safe, non-toxic and recyclable
TPE is a thermoplastic elastomer, free of plasticizers and harmful chemicals, no wastewater and waste gas are produced during the production process, and the finished product can be recycled, in line with international environmental protection standards (such as SGS testing). Foot pads made of this material have no odor and no formaldehyde release, reaching the level of safety for pregnant and infant babies.
High production efficiency and short molding cycle <br style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; >The production line adopts PLC automatic control system to achieve continuous operation from raw material mixing, extrusion, calendering to cooling and cutting, without vulcanization treatment, greatly shortening the production cycle and increasing the production capacity to 200–1000 kg per hour.

High-precision processing, good product fit
The aluminum alloy mold processed by enC is matched with the data of the original car by 3D scanning to achieve a special car and precise fitting, and with high-frequency fusion welding or injection molding technology, it ensures that the edge of the foot pad is three-dimensional edging and does not shift. Some high-end equipment uses 10,000-ton injection molding machines, and the product accuracy can reach ±0.1mm.
The cooling system is environmentally friendly and low maintenance
adopts zero-water discharge cooling technology, Both the gearbox and the main engine water tank use an air-cooled or closed circulation system to avoid scale clogging and damage to equipment, reducing maintenance frequency and operating costs.
Support diverse processes and customization needs
can be adapted to both blister and injection molding processes:
The cost of the blister process is low (about 1–20,000 yuan for molds), suitable for small batch production;
The injection molding process costs high (molds exceed 300,000 yuan), but the product has good resilience and is not easy to curl, making it the mainstream choice of original factories (such as BMW and Tesla).
supports customization of different thicknesses (1–6mm), widths (up to 2000mm), and multi-layer structures (such as ABA 3 layer).
Modular design of the device, easy to operate
is equipped with hydraulic screen change system, automatic edge cutting device and online shearing machine to achieve continuous production and intelligent control. The user interface is user-friendly, supports remote debugging and fault diagnosis, and reduces the need for manual intervention.