PVC calendered floor mat production equipment is a special production line specially designed for soft polyvinyl chloride (PVC) and modified materials (adding plasticizers, stabilizers, anti-slip agents), and the core adopts the integrated process of "raw material pretreatment - melt plasticization - calendering molding - composite reinforcement - heat setting - cutting and winding". Its core principle is: in response to the needs of PVC floor mats "soft, wear-resistant, non-slip and easy to clean", the raw materials are evenly dispersed through high-speed mixing, and after plasticization by the extruder, they are sent to the three-roller/four-roll calender for stretching and molding, which can be compounded and strengthened with polyester cloth and other substrates, and then heat-set to eliminate internal stress, and finally form into coil/sheet floor mats with uniform thickness and smooth surface, with an automation degree of more than 90%, meeting the needs of household, commercial, automotive interiors and other scenarios.

Core Advantages and Applicable Scenarios

of the device 1. Core   Advantages

     ◦ Common advantages:

▪     Efficient integration: integrated production, 60% higher efficiency than traditional segmented processes, and 98≥% scrap recovery rate;

▪     Precise and controllable: thickness error ±0.01mm, width error ±5mm, in line with JG/T 456-2014 standard;

▪     Flexible adaptation: quick mold change (within 30 minutes), support different thicknesses, textures, and color customization, and compatible with PE/PP substrate composite.

▪     Soft and wear-resistant: soft PVC formula + composite reinforced design, the floor mat is soft and easy to bend (bending radius ≤ 3 times thicker), and the wear resistance reaches ISO 105-X12 standard level 4 or above;

▪     Anti-slip and easy to clean: surface anti-slip texture + adhesive treatment, friction coefficient ≥0.5, waterproof and anti-fouling, oil stains can be washed off directly, no need for complex maintenance;

▪     Environmental protection and economy: using calcium and zinc stabilizers, no formaldehyde, no TVOC, raw material cost is more than 60% lower than pure wool carpets, suitable for scenarios with limited budget;

▪     Low energy consumption design: The energy consumption per unit product is ≤60kW·h/ton, which is 25% energy-saving compared with similar equipment (with the blessing of frequency conversion control).

1.   Typical application scenarios

Residential areas: children's room floor mats, kitchen anti-slip mats, balcony floor mats

soft, safe, easy to clean, non-slip and wear-resistant 

commercial public domain: kindergarten floor mats, gym floor mats, hotel hallway mats

high durability, mass production adaptation, easy maintenance

Automobile interior field: car floor mats, trunk mats, seat side mats

anti-slip, anti-bending, odor-free, environmentally friendly             

Temporary decoration field: rental decoration floor mats, exhibition temporary floor mats

easy to install and disassemble, low cost