spinneret carpet production line is mainly used for the composite molding of PVC/TPR and other thermoplastic materials, and the molten plastic wire is compounded with the foam/dense bottom plate at one time to form a non-slip floor mat with a wire ring structure; The core of the process is the dual extrusion system synergy + spinneret molding + cooling compounding + traction cutting, with a high degree of automation and continuous production.

1.      Performance advantages: one-time molding, high efficiency, glue-free compounding and environmental protection; The wire ring structure is dirt-resistant, easy to wash, anti-slip and wear-resistant; Quick mold change can switch between different ring densities/heights; High degree of automation, reducing labor costs.

2.      Typical applications: household doorway mats, bathroom anti-slip mats, shopping malls/hotel floor mats, car wire ring mats, outdoor temporary anti-slip mats.

Selection and maintenance points

1.      Determine the model specifications according to the target product width, output (kg/h), and whether two colors are required;

2.      The mold is the core component, and the design of durable material and easy to disassemble and clean is preferred.

3.      Standard waste recycling system to reduce production costs;

4.      Routine maintenance focuses on cleaning molds, inspecting cooling water lines, lubricating traction rollers, and calibrating temperature control systems.

5.       

Supplementary Notes

·         Different from tufting carpet machines (flocking with yarn), spinnerets are directly formed with plastic particles, without the need for subsequent flocking, gluing and other processes;

·         In terms of materials, in addition to PVC, new TPR (eco-friendly elastomer) spinnerets are gradually becoming popular, which can meet higher environmental protection and softness requirements.