Teslin composite carpet production equipment is a special production line specially designed for PVC/PET leather core composite yarn (70% PVC skin + 30% polyester filament core), the core adopts the integrated process of "raw material pretreatment - leather core yarn wrapping - warp weaving - composite molding - heat setting - cutting and winding". Its core principle is: in response to the needs of Teslin for "high strength and wear resistance, weather resistance and anti-aging", through PVC coated polyester filament to form a composite yarn, through rapier weaving to form a base cloth, and then compounded with the foamed bottom layer/non-slip back layer without solvent, through heat setting to eliminate internal stress, and finally formed into a composite carpet with strong weather resistance, easy to clean, and formaldehyde-free composite carpet, with an automation degree of more than 90%, to meet the needs of outdoor, automobile, home and other multiple scenarios.

Core Advantages and Applicable Scenarios

of the device 1. Core   Advantages

     ◦ Common advantages:

▪     Efficient integration: integrated production, 60% higher efficiency than traditional segmented processes, and 98≥% scrap recovery rate;

▪     Precise and controllable: width error ±5mm, composite layer uniformity error<5%, in line with GB/T 14252-2008 standard;

▪     Flexible adaptation: Quick mold change (within 40 minutes), supports switching between different widths and patterns, and is compatible with the production of PE cortex raw materials.

▪     High strength and weather resistance: the leather core yarn design makes the carpet break strength ≥ 12MPa, UV aging resistance (outdoor service life ≥ 8 years), high and low temperature resistance (-20°C-70°C);

▪     Environmentally friendly and easy to clean: solvent-free compounding process, no formaldehyde, no TVOC, smooth and waterproof surface, oil stains can be directly rinsed;

▪     Abrasion resistance: The wear resistance reaches ISO 105-X12 standard level 4 or above, which is 2 times higher than that of ordinary tufted carpets;

▪     Low energy consumption design: The energy consumption per unit product ≤ 70kW・h / ton, which is 20% more energy-saving than similar equipment (frequency conversion control blessing).

1.   Typical application scenarios

| Outdoor leisure field: patio carpets, beach chair mats, camping mats     

Weather-resistant, UV-resistant, waterproof and easy to dry                 

| Automotive interior field: car floor mats, trunk mats, seat side blankets   

wear-resistant, anti-bending, odor-free, environmentally friendly              

| Household Livelihood Field: Balcony Carpets, Placemats, Pet Mats            

easy to clean, scratch resistant, bright colors and no fading   

| Public works field: poolside anti-slip blanket, hotel outdoor corridor blanket     

anti-slip safety, high durability, mass production adaptation