TPE car floor mat production line is an integrated injection molding equipment specially customized for thermoplastic elastomer (TPE/TPR) materials, the core is suitable for cars, SUVs, MPVs, new energy vehicles and other full models, and can mass-produce high-end products such as 3D three-dimensional floor mats, fully enclosed floor mats, trunk mats, waterproof and non-slip floor mats, etc. The equipment adopts the "hot melt injection molding + precise shaping" process, which perfectly fits the characteristics of TPE material non-toxic, high elasticity, wear-resistant and easy to clean, and the production process has zero glue addition, and the finished product meets the environmental protection standards of automobile interiors, which is the core equipment of high-end automobile floor mat manufacturers.
1. Environmentally friendly molding, meeting high-end standards
the whole process of glue-free injection molding process, to eliminate the release of formaldehyde, VOC and other harmful substances, the finished product has no peculiar smell, and has passed the environmental protection test of automobile interiors;
is suitable for food-grade TPE raw materials, which can be recycled and reused to meet the needs of green production, and is suitable for subdivisions such as mother and baby, high-end auto market, etc.
2. Precise molding, outstanding product quality
adopts high-precision injection molding system + closed-loop temperature control technology, the temperature fluctuation is controlled at ±1°C, the pressure is stable, and the thickness of the foot pad is uniform (error ≤0.3mm), clear texture, and regular corners;
3D three-dimensional molding design, perfectly fit the curvature of the body chassis, excellent anti-slip performance, not easy to deform, curl edges, and increase durability by more than 30%.
3. Fully automated production, reducing costs and increasing efficiency
integrates six modules of automatic feeding, injection molding, cooling, demolding, edge cutting, and counting to realize the automation of the whole process of "raw material input - finished product output";
A single production line only requires 1-2 people to be on duty, and the daily production capacity can reach 800-1200 sets, which reduces labor costs by 70% and increases production efficiency by 50% compared to semi-automated equipment.
4. Stable and durable, low operation and maintenance costs
The fuselage is made of heavy-duty steel structure, and the core components (screw, hydraulic system) are made of high-quality alloy materials, which are anti-wear and high-temperature resistant, supporting 24-hour continuous operation, and the service life of the equipment is up to 10 years;
optimizes heating and hydraulics to reduce energy consumption by 15% compared to ordinary equipment, and has a simple and easy-to-clean structure, convenient daily maintenance, and a failure rate of less than 3%.
• Product type: 3D three-dimensional car floor mats, full envelope floor mats, trunk mats, door anti-kick pads, car interior anti-slip mats, etc.;
• Suitable models: cars, SUVs, MPVs, pickup trucks, new energy vehicles (mainstream models such as BYD, Tesla, and NIO can be customized molds);
• Application scenarios: automobile OEM supporting production, auto parts processing plants, high-end automobile interior modification factories, mass supply on e-commerce platforms, etc.
• Provide free mold design consultation and production line planning plan, Assist customers to put into production quickly;
• Professional team on-site installation and commissioning, operator training (including teaching and packaging) to ensure the rapid implementation of equipment;
• 1-year free warranty for the whole machine, 2-year warranty for core components, lifetime maintenance service and technical upgrades, 24-hour response to after-sales needs.