POE mattress production equipment is a dedicated production line designed for polyolefin elastomers (POE) and modified materials, with an integrated process of "raw material pretreatment - spinneret molding - physical entanglement - cooling and shaping - precise cutting - intelligent stacking". Its core principle is: in view of the high elasticity and aging resistance of POE, through precise spinneret and hot air/water physical entanglement technology, POE fibers form a three-dimensional network structure in a glue-free state, with no chemical residue throughout the process, and finally form a highly breathable, washable, anti-mite and antibacterial mattress inner core, with an automation degree of more than 90%, to meet the needs of household, medical, engineering and other scenarios.

Core Advantages and Applicable Scenarios

of the device 1. Core   Advantages

     ◦ Common advantages:

▪     Efficient integration: integrated production, 50% higher efficiency than traditional mattress processes, and ≥ 98% waste recovery rate;

▪     Precise and controllable: mattress thickness error ±2mm, fiber uniformity error<5%, meeting environmental protection and hygiene standards;

▪     Flexible adaptation: Quick mold change (within 40 minutes), support customization of different thicknesses and hardness, compatible with PE/EVA raw material production.

▪     Zero glue environmental protection: the physical entanglement process completely abandons glue, the product is formaldehyde-free and TVOC-free, and the pH value is neutral and skin-friendly, suitable for sensitive people;

▪     High breathability and durability: the three-dimensional network structure forms a continuous breathable channel, the moisture evaporates quickly, anti-mite and antibacterial, can be washed directly, and the service life is ≥ 15 years;

▪     Low energy consumption design: the energy consumption per unit product is ≤80kW·h / ton, which is more than 30% more energy-saving than polyurethane mattress equipment (ABB frequency conversion control blessing);

▪     Multi-scene adaptation: Support the production of thin cushions (20mm), thick mattresses (200mm), and special-shaped products (such as wheelchair cushions).

1.   Typical application scenarios

Home sleep field: commercial room mattresses, villa custom mattresses, children's mattresses

Zero formaldehyde, high elasticity, washable

Medical care field: hospital anti-decubitus mattresses, nursing home nursing mats      

sterile, non-irritating, breathable and anti-mite, easy to clean 

public works field: high-speed rail seat mats, school dormitory mattresses, hotel mattresses

High durability, mass production adaptation, low maintenance cost 

Special scene field: pet mat, outdoor camping mat, gym mat      

waterproof and stain-proof, anti-aging, lightweight and easy to store